✅ High Conductivity
✅ ±0.01 mm Precision
✅ Fast Sampling
✅ Copper / Brass Available
✅ Silver Plated
✅ 3–7 Days Sample
EV charging connector pins are precision conductive metal terminals inside the charging plug and vehicle inlet.They form the core electrical and communication interface between the charger and the EV.
Transmit AC / DC electrical energy
Designed for high-temperature & high-load performance
Grounding protection
Leakage & shock prevention
Control Pilot (CP): charging handshake & control logic
Communication: CAN / PLC protocol support
Proximity Pilot (PP): plug detection & cable rating
| Stage | Connection Order (Mating Sequence) | Function | Safety / Technical Benefit |
|---|---|---|---|
| 1 | PE Grounding Pin Connects First | Establishes protective earth connection between charger and vehicle | Prevents electric shock risk by ensuring a safe grounding path before any current flows |
| 2 | Signal Pins Connect Second | Enables communication between EV and charging station (handshake, authentication, control signals) | Ensures stable data exchange and system verification before power delivery |
| 3 | Power Pins Connect Last | Transfers AC or DC electrical power to the vehicle battery system | Prevents arcing by ensuring system is already grounded and communication is established |
| Stage | Disconnection Order (Reverse Sequence) | Function | Safety / Technical Benefit |
|---|---|---|---|
| 1 | PE Grounding Pin Connects First | Establishes protective earth connection between charger and vehicle | Prevents electric shock risk by ensuring a safe grounding path before any current flows |
| 2 | Signal Pins Connect Second | Enables communication between EV and charging station (handshake, authentication, control signals) | Ensures stable data exchange and system verification before power delivery |
| 3 | Power Pins Connect Last | Transfers AC or DC electrical power to the vehicle battery system | Prevents arcing by ensuring system is already grounded and communication is established |
| Charging Standard | Pin Configuration | Charging Mode |
|---|---|---|
| Type 1 (SAE J1772) | 5 pins | AC (Level 1 & 2) |
| Type 2 (IEC 62196) | 7 pins | AC / DC Combo (CCS) |
| CCS Combo 1 & 2 | 7 pins (incl. DC) | AC & DC Fast Charge |
| CHAdeMO | 10 pins | DC Fast Charging |
| Tesla | Proprietary | AC & DC Supercharge |
EU Standard — CCS2 (Type 2 Combo)
US Standard — CCS1 (J1772 Combo)
Yumei Hardware provides end-to-end manufacturing solutions for precision components. Our expertise includes CNC turning, precision machining, custom EV connector pin manufacturing, flexible material and plating options, and scalable production capabilities to support everything from prototype development to high-volume production.
Why It Matters
EV charging connector pins must maintain perfect alignment and stable contact. Any deviation can cause increased resistance, heat buildup, and reduced service life.
Industry Standard
Silver plating is widely used as the preferred coating for EV charging connector pins due to its superior electrical performance and durability.
Key Benefits
Typical Specifications
Advantages:
Typical Use:
Advantages:
Typical Use:
Built for Type 1 (SAE J1772), Type 2 (EN 62196), and GB standards, Yumei Hardware delivers EV charging connector pins with strict international-grade quality control for global EV charging infrastructure.
Our manufacturing system fully aligns with:
Backed by Swiss-type precision machining, high-purity copper materials, and a globally compliant quality management system, Yumei Hardware’s EV charging connector pins are engineered for GB, IEC Type 2, and SAE J1772 charging interfaces. Designed to deliver low temperature rise, exceptional mating durability, superior oxidation resistance, and long-term reliability, our connector pins support a wide range of AC and DC charging applications across residential, commercial, fleet, and specialized electric vehicle sectors.
Reliable performance for daily home charging.
Key Value: Smooth insertion, corrosion resistance, maintenance-free operation.
Built for high-power, high-frequency use.
Key Value: Low temperature rise, high conductivity, stable outdoor performance.
Designed for heavy-duty, frequent charging cycles
Key Value: 10,000+ mating cycles, reduced downtime, lower maintenance cost.
Reliable in harsh environments
Key Value: Extreme temperature resistance, vibration durability, stable insulation.
In a market flooded with low-cost EV connector pins, Yumei focuses on high-precision, high-reliability manufacturing—helping customers eliminate overheating, oxidation, poor contact, and batch inconsistency issues.
From raw material to final inspection—fully controlled.
Value: Consistent quality for long-term supply.
We use T2 copper (≥99.9%) and certified brass only.
Value: Prevents overheating and power loss.
Higher accuracy than conventional CNC or stamping.
Value: Smooth insertion & stable electrical contact.
Fully compliant with IEC / EN / SAE.
Value: Easy certification & global market access.
Optimized for power & signal performance.
Value: Longer service life in harsh environments.
From prototype to mass production.
Value: Faster development, lower risk, smoother scaling.
With a fully integrated manufacturing system and international-standard engineering capability, Yumei Hardware delivers precision EV charging connector pins that ensure reliability, compliance, and performance across global charging infrastructure projects.
Looking for a reliable EV charging connector pin manufacturer?
Visit: https://www.yumeihardware.com/ Send your drawings for fast evaluation
12-hour quotation Engineering support Custom manufacturing
A: Copper is best for high-current fast charging; brass is ideal for cost-effective mass production.
A: It provides the lowest resistance and improves charging efficiency.
A: Typically ±0.03 mm for high-performance connectors.
A: Yes, fully based on drawings or samples.
A: With proper plating, they can withstand thousands of insertion cycles.
